A SCADA and MES bridge engineered for complex, multi-plant process automation. Centralising batch control, quality assurance, and predictive maintenance into one intelligent manufacturing operating system.
Food and beverage · Pharmaceuticals · Chemicals · Multi-plant manufacturers
NexaProc centralises batch control, quality assurance, and predictive maintenance into one intelligent operating system. ISA-88 batch recipe management ensures flawless, repeatable manufacturing across every shift and every plant in your network.
Design, edit, and monitor your entire production process dynamically with 170+ compliance-ready ISA/ISO symbols. Live P&ID updates in real-time as valves open and tanks fill.
Flawless, repeatable manufacturing across every shift. Design complex production recipes, automate precise raw material additions, and execute rapid product changeovers without downtime.
Built-in Overall Equipment Effectiveness dashboards instantly identify root causes of micro-stoppages. Automated quality gates and SPC analytics ensure every batch meets exact specifications.
Analyses machine vibration, temperature, and cycle times to trigger maintenance workflows before critical failures. Replace a failing bearing before it destroys a motor.
40+ granular Role-Based Access Control permission settings. Securely manage multi-plant operations with full audit trails and governance compliance.
Standardise recipes, quality standards, and operational procedures across global production facilities, all managed from a single intelligent platform.
ISA-88 recipe executing. Stage 3 of 7 in progress.
SPC check passed. Batch advancing to packaging.
Motor M-7 bearing. Schedule replacement within 72 hours.
Agility and yield are the ultimate competitive advantages in modern manufacturing. Yet most plants still manage batch execution and quality through fragmented, manual processes.
Manual recipe management between shifts introduces inconsistency and batch failure risk
Lack of real-time OEE visibility makes root-cause analysis reactive rather than proactive
Reactive maintenance causes catastrophic equipment failures that could be predicted weeks in advance
Multi-plant operations use different systems, making standardisation and cross-site comparison impossible
Full ISA-88 batch recipe management including procedure, unit procedure, operation, and phase hierarchy. Industry-standard compliance out of the box.
Statistical Process Control analytics with automated quality gates prevent end-of-line scrap. Every batch meets exact chemical or physical specifications.
Bridges SCADA and MES layers in a single platform. Single source of production truth from the machine to the management dashboard.
Standardise recipes, quality standards, and operational procedures across global facilities. Consistent performance regardless of geographic complexity.
NexaProc standardises batch operations, eliminates quality escapes, and delivers predictive intelligence across your global manufacturing footprint.
Automated quality gates and SPC analytics virtually eliminate end-of-line scrap from batch manufacturing.
Vibration and temperature analysis triggers maintenance before a bearing failure destroys a motor.
Standardise recipes and quality across all plants. Same specification, every shift, every site.